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多槽手動超聲波清洗機(jī)多行業(yè)領(lǐng)域的使用

來源:http://www.jianqian365.com.cn/ 時間: 2025-02-19 瀏覽次數(shù): 0

多槽手動超聲波清洗機(jī)是一種常用于工業(yè)、醫(yī)療、電子等領(lǐng)域的清洗設(shè)備,以下是關(guān)于它的相關(guān)知識:

Multi slot manual ultrasonic cleaning machine is a commonly used cleaning equipment in industrial, medical, electronic and other fields. The following is related knowledge about it:

結(jié)構(gòu)組成

Structural composition

清洗槽:通常由多個不同功能的槽體組成,一般包括超聲波清洗槽、漂洗槽、干燥槽等。槽體多采用不銹鋼材質(zhì),具有耐腐蝕性和良好的超聲波傳導(dǎo)性能。

Cleaning tank: It is usually composed of multiple tanks with different functions, including ultrasonic cleaning tank, rinsing tank, drying tank, etc. The tank body is mostly made of stainless steel material, which has corrosion resistance and good ultrasonic conductivity.

超聲波發(fā)生器:為清洗機(jī)提供高頻電能,驅(qū)動換能器產(chǎn)生超聲波。它可以調(diào)節(jié)超聲波的頻率、功率等參數(shù),以適應(yīng)不同的清洗需求。

Ultrasonic generator: Provides high-frequency electrical energy to the cleaning machine, driving the transducer to generate ultrasonic waves. It can adjust the frequency, power and other parameters of ultrasonic waves to meet different cleaning needs.

換能器:將電能轉(zhuǎn)換為機(jī)械能,產(chǎn)生超聲波振動。一般安裝在清洗槽底部或側(cè)面,通過將高頻電能轉(zhuǎn)換為機(jī)械振動,使清洗液中產(chǎn)生大量微小氣泡,實現(xiàn)清洗效果。

Transducer: converts electrical energy into mechanical energy and generates ultrasonic vibration. Generally installed at the bottom or side of the cleaning tank, it converts high-frequency electrical energy into mechanical vibration to generate a large number of tiny bubbles in the cleaning solution, achieving the cleaning effect.

加熱系統(tǒng):部分多槽手動超聲波清洗機(jī)配備加熱系統(tǒng),可對清洗液進(jìn)行加熱。適當(dāng)?shù)臏囟饶芴岣咔逑磩┑幕钚院颓逑葱?,通常加熱溫度可在常溫?80℃左右范圍內(nèi)調(diào)節(jié)。

Heating system: Some multi slot manual ultrasonic cleaning machines are equipped with a heating system that can heat the cleaning solution. Appropriate temperature can improve the activity and cleaning efficiency of cleaning agents, and the heating temperature can usually be adjusted within the range of room temperature to around 80 ℃.

循環(huán)過濾系統(tǒng):用于過濾清洗液中的雜質(zhì)和污垢,保持清洗液的清潔度,延長清洗液的使用壽命,同時也有助于提高清洗效果。

Circulating filtration system: used to filter impurities and dirt in cleaning solution, maintain the cleanliness of the cleaning solution, extend the service life of the cleaning solution, and also help improve the cleaning effect.

工作原理

working principle

多槽手動超聲波清洗機(jī)主要基于超聲波的空化效應(yīng)工作。當(dāng)超聲波發(fā)生器產(chǎn)生的高頻振蕩信號傳送給換能器后,換能器將其轉(zhuǎn)換為高頻機(jī)械振動并傳遞到清洗液中。在清洗液中,這些高頻振動會使液體分子產(chǎn)生疏密變化,形成無數(shù)微小的氣泡。在氣泡形成和閉合的過程中,會產(chǎn)生瞬間的高溫、高壓和強(qiáng)大的沖擊力,這些力量能夠?qū)⑽矬w表面的污垢、油脂、灰塵等雜質(zhì)迅速剝落,從而達(dá)到清洗的目的。在多槽設(shè)計中,不同的槽體可以實現(xiàn)不同的清洗階段,如粗洗、精洗、漂洗等,以提高清洗質(zhì)量。

The multi slot manual ultrasonic cleaning machine mainly works based on the cavitation effect of ultrasonic waves. When the high-frequency oscillation signal generated by the ultrasonic generator is transmitted to the transducer, the transducer converts it into high-frequency mechanical vibration and transmits it to the cleaning solution. In the cleaning solution, these high-frequency vibrations will cause changes in the density of liquid molecules, forming countless tiny bubbles. During the formation and closure of bubbles, instantaneous high temperature, high pressure, and strong impact force are generated, which can quickly peel off impurities such as dirt, grease, dust, etc. on the surface of the object, thus achieving the purpose of cleaning. In multi tank design, different tank bodies can achieve different cleaning stages, such as coarse washing, fine washing, rinsing, etc., to improve cleaning quality.

特點

characteristic

清洗效果好:能夠深入到物體的細(xì)微縫隙和孔洞中,對復(fù)雜形狀的物體也能進(jìn)行全面清洗,清洗效果顯著,可有效去除各類頑固污垢。

Good cleaning effect: It can penetrate into the subtle gaps and holes of objects, and can comprehensively clean complex shaped objects. The cleaning effect is significant and can effectively remove various stubborn dirt.

操作靈活:多槽設(shè)計使得用戶可以根據(jù)不同的清洗需求和工藝,自由組合清洗步驟,手動控制每個槽體的工作狀態(tài),如清洗時間、溫度、功率等參數(shù)。

Flexible operation: The multi slot design allows users to freely combine cleaning steps according to different cleaning needs and processes, and manually control the working status of each slot body, such as cleaning time, temperature, power and other parameters.

適用性強(qiáng):可適用于多種材質(zhì)和類型的物品清洗,如金屬、玻璃、塑料、陶瓷等,廣泛應(yīng)用于電子、機(jī)械、醫(yī)療、珠寶、光學(xué)等多個行業(yè)。

Strong applicability: Suitable for cleaning various materials and types of items, such as metal, glass, plastic, ceramics, etc., widely used in multiple industries such as electronics, machinery, medical, jewelry, optics, etc.

成本較低:相對于一些自動化程度較高的清洗設(shè)備,多槽手動超聲波清洗機(jī)的價格較為親民,且維護(hù)成本相對較低,適合中小企業(yè)或?qū)η逑戳恳蟛皇翘貏e大的用戶使用。

Low cost: Compared to some highly automated cleaning equipment, multi slot manual ultrasonic cleaning machines are more affordable and have relatively low maintenance costs, making them suitable for small and medium-sized enterprises or users who do not have particularly large cleaning volume requirements.

全自動四槽超聲波清洗機(jī)2全自動四槽超聲波清洗機(jī)2

操作注意事項

Operation precautions

正確安裝和連接:在使用前,要確保清洗機(jī)各部件安裝牢固,超聲波發(fā)生器與換能器之間的連接正確無誤,電源供應(yīng)穩(wěn)定且符合設(shè)備要求。

Proper installation and connection: Before use, ensure that all components of the cleaning machine are securely installed, the connection between the ultrasonic generator and transducer is correct, the power supply is stable and meets the equipment requirements.

選擇合適的清洗液:根據(jù)被清洗物品的材質(zhì)和污垢類型,選擇合適的清洗液。避免使用對清洗槽或被清洗物品有腐蝕性的清洗液,同時要注意清洗液的濃度和配比,以達(dá)到最佳清洗效果。

Choose the appropriate cleaning solution: Select the appropriate cleaning solution based on the material and type of dirt of the item being cleaned. Avoid using cleaning solutions that are corrosive to the cleaning tank or the items being cleaned, and pay attention to the concentration and ratio of the cleaning solution to achieve the best cleaning effect.

控制清洗參數(shù):根據(jù)清洗對象和清洗要求,合理設(shè)置超聲波的功率、頻率、清洗時間和溫度等參數(shù)。一般來說,功率越大、清洗時間越長,清洗效果越好,但也要考慮到被清洗物品的耐受程度,避免因參數(shù)設(shè)置不當(dāng)而損壞物品。

Control cleaning parameters: Set the power, frequency, cleaning time, and temperature of ultrasonic waves reasonably according to the cleaning object and requirements. Generally speaking, the higher the power and the longer the cleaning time, the better the cleaning effect. However, it is also necessary to consider the tolerance of the cleaned items and avoid damaging them due to improper parameter settings.

安全操作:在清洗機(jī)運行過程中,不要將手或其他身體部位直接放入清洗槽內(nèi),以免受到超聲波和清洗液的傷害。同時,要定期檢查設(shè)備的電氣系統(tǒng)和接地情況,確保操作安全。

Safe operation: During the operation of the cleaning machine, do not put your hands or other body parts directly into the cleaning tank to avoid injury from ultrasonic waves and cleaning solution. At the same time, it is necessary to regularly inspect the electrical system and grounding of the equipment to ensure safe operation.

維護(hù)保養(yǎng)

Maintenance and upkeep

定期清潔槽體:清洗完成后,及時清理清洗槽內(nèi)的污垢和雜質(zhì),防止污垢堆積影響清洗效果和設(shè)備性能??墒褂密洸己蜏睾偷那鍧崉Σ垠w進(jìn)行擦拭,避免使用尖銳工具刮傷槽體表面。

Regularly clean the tank body: After cleaning, promptly clean the dirt and impurities in the cleaning tank to prevent the accumulation of dirt from affecting the cleaning effect and equipment performance. Soft cloth and mild cleaning agent can be used to wipe the groove body, avoiding scratching the surface of the groove body with sharp tools.

檢查超聲波系統(tǒng):定期檢查超聲波發(fā)生器和換能器的工作狀態(tài),查看是否有異常聲音、發(fā)熱等現(xiàn)象。如有故障,應(yīng)及時聯(lián)系專業(yè)人員進(jìn)行維修。

Check the ultrasonic system: Regularly inspect the working status of the ultrasonic generator and transducer to see if there are any abnormal sounds, heating, or other phenomena. If there is a malfunction, professional personnel should be contacted promptly for repair.

更換清洗液和過濾器:根據(jù)清洗液的使用情況和污染程度,定期更換清洗液。同時,按照設(shè)備說明書的要求,定期更換循環(huán)過濾系統(tǒng)中的過濾器,以保證清洗液的清潔度。

Replace cleaning solution and filter: Regularly replace the cleaning solution according to its usage and degree of contamination. At the same time, according to the requirements of the equipment manual, regularly replace the filters in the circulating filtration system to ensure the cleanliness of the cleaning solution.

保持設(shè)備干燥:在設(shè)備不使用時,應(yīng)保持設(shè)備干燥,避免清洗槽內(nèi)積水,防止發(fā)生腐蝕和電氣故障。

Keep the equipment dry: When the equipment is not in use, it should be kept dry to avoid water accumulation in the cleaning tank and prevent corrosion and electrical failures.

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